Industrial Dehumidification

How to Size a Commercial or Industrial Dehumidifier: Step-by-Step with a Worked Example

Size a commercial or industrial dehumidifier from moisture load, not floor area: outdoor air and leakage, people, processes, wet materials. Full worked example and capacity at the real room condition.

Written byYakeclimate Engineering TeamEngineering TeamReviewed by Jordan Shao, R&D Director
Three warehouse operating cases for dehumidifier sizing: routine conditions, coincident peak moisture and recovery after washdown.

Quick answer: Size a commercial dehumidifier from the water it must remove per hour, at the temperature and humidity you want to hold, not from floor area. Add up the moisture sources (outdoor air and leakage, people, processes, open water, wet materials), convert the total to litres per day, and choose equipment whose capacity at your room condition covers it with a margin. Catalogue ratings at 30 °C / 80 % RH can be two to three times higher than what the same unit removes at 22 °C / 50 % RH, so always ask for capacity at your design condition.

Quick answer
  • Load (kg/h) = outdoor air + leakage + people + processes + open water + wet materials.
  • Outdoor air/leakage load = air mass (kg/h) × (outdoor − indoor moisture, kg/kg).
  • Select at the room condition; add about 10–20 % margin, or a second unit for redundancy.

Step 1: Set the target

Write the target as RH at a stated temperature, or as a dew point. "50 % RH at 22 °C" and "dew point 11 °C" describe the same air. Also note:

  • the design outdoor condition (the most humid weather you must handle);
  • peak periods (doors open, production running, occupancy);
  • any recovery requirement (for example, back to target within 2 hours after a door event).

Step 2: List the moisture sources

SourceHow to estimateTypical figures
Outdoor air and leakageAir mass flow × (outdoor moisture − indoor moisture)Often the largest load
PeoplePer person, depending on activityAbout 0.05 kg/h seated to 0.2 kg/h or more for heavy work
Open water (tanks, pools, wet floors)Evaporation equation; see indoor pool guideDepends on area and water temperature
Wet processes (washdown, cooking, drying)Water used minus water drainedMeasure where possible
Wet materials and goodsWater released while dryingSee water evaporation rates
Crops (greenhouses, grow rooms)Irrigation minus drainageSee grow room sizing

Related: indoor pool guide, water evaporation rates, grow room sizing.

ASHRAE Handbooks give the methods and data for these loads; NIST publishes the psychrometric algorithms used to calculate moisture content (NIST, Algorithms for psychrometric calculations).

Step 3: Calculate the outdoor air and leakage load

load (kg/h) = air volume (m³/h) × 1.2 kg/m³ × (x_outdoor − x_indoor)

where x is the moisture content in kg of water per kg of dry air.

ConditionMoisture content
30 °C, 75 % RH (humid summer)about 20.2 g/kg
26 °C, 55 % RHabout 11.6 g/kg
24 °C, 50 % RHabout 9.3 g/kg
22 °C, 50 % RHabout 8.2 g/kg

Worked example: a production hall

A 1,000 m² hall, 6 m high (6,000 m³), held at 22 °C / 50 % RH. Design outdoor air: 30 °C / 75 % RH.

SourceCalculationLoad
Leakage and doors, 0.3 air changes/h1,800 m³/h × 1.2 × (20.2 − 8.2) g/kgabout 25.8 kg/h
20 people, light work20 × 0.1 kg/h2.0 kg/h
Washdown areaMeasured: about 3 kg/h during shifts3.0 kg/h
Totalabout 31 kg/h ≈ 740 L/day

Selection: the equipment must remove about 31 kg/h at 22 °C / 50 % RH. At that cooler, drier condition, a refrigerant unit removes much less than its 30 °C / 80 % RH rating; the manufacturer's capacity curve gives the real figure. If, for illustration, a unit delivers 40 % of its rated capacity at 22 °C / 50 % RH, about 1,850 L/day of rated capacity is needed: two 960 L/day units, such as our RYCF-40S, plus margin. Two units also spread the dry air and give redundancy.

The bigger lesson: about 84 % of the load is leakage. Halving the air leakage (sealing, fast doors, dock seals) would save almost a whole unit and its running cost.

Smaller spaces: what size for 1,000 or 2,000 sq ft?

Floor area alone can't size a dehumidifier, but the same method gives a quick answer for a basement or small building.

Example: a 1,000 sq ft (93 m²) basement, 2.4 m ceiling (about 223 m³), held at 20 °C / 50 % RH (7.3 g/kg), with summer outdoor air at 30 °C / 70 % RH (18.8 g/kg):

LeakageMoisture load from air
0.3 air changes/h (fairly tight)about 22 L/day
0.5 air changes/h (average)about 37 L/day

Add internal sources such as laundry, people and damp walls or floors, and read the capacity at the basement's temperature, not at the 30 °C / 80 % RH rating. For a damp 1,000 sq ft basement this typically points to a unit rated around 50–70 L/day; for 2,000 sq ft with similar conditions, roughly double the load, or two units. Measure: if the unit runs nearly all day and never reaches 50 %, it is too small.

What if the dehumidifier is too big or too small?

Too smallToo big
Runs constantly, never reaches the setpointReaches the setpoint quickly and cycles on and off
Humidity drifts up in humid weeksHigher purchase cost; more space
Wears out soonerUsually harmless for a dehumidifier (unlike an oversized AC), but uneven drying if one unit serves a long space

Step 4: Choose the technology

Room conditionTechnology
Above about 15 °C, target 40–60 % RHRefrigerant dehumidifier
Below about 15 °C, or dew point below about 5 °CDesiccant dehumidifier
Warm humid inlet air and very low dew pointRefrigerant pre-cooling + desiccant

Related: desiccant dehumidifier.

See refrigerant vs desiccant.

Step 5: Check airflow and distribution

Capacity only helps where the dry air reaches. Check:

  • the room air passes through the units several times an hour;
  • units or duct outlets are spread so every zone gets dry air;
  • ducted units have enough external static pressure for the duct run; see ducted dehumidifier design.

Step 6: Add margin, deliberately

  • Design margin: about 10–20 % over the calculated peak load is common.
  • Redundancy: two or more units, so a failure does not lose control.
  • Do not double margins: if the outdoor design condition is already extreme, a large extra margin oversizes the system, which wastes capital and can make control less stable.

Step 7: Plan installation and acceptance

  • Power supply and phases, drain points, service access, controls and alarms.
  • Agree how you will accept the system: RH and temperature trends at stated points, condensate collected, behaviour on the most humid days.

What to send for a sizing review

  • Room dimensions and use; target RH and temperature
  • Outdoor design conditions or location
  • Ventilation rates, door sizes and opening times, known leakage
  • People, processes, open water and wet goods
  • Existing HVAC
  • Power supply, drainage, installation constraints

Use our commercial dehumidifier calculator guide for the inputs, or send them to us and we will calculate the load and propose models with capacity at your condition.

FAQ

Frequently asked questions

How do I calculate what size dehumidifier I need?

Add up the moisture entering the space per hour at your target condition, then choose a unit whose capacity at that condition covers the total with a margin.

Can I size a dehumidifier by square footage?

For homes, area charts give a rough start. For commercial and industrial spaces, no: leakage, doors, people and processes vary too much.

Why does my dehumidifier not reach the rated capacity?

Ratings are at warm, very humid conditions (30 °C / 80 % RH). In cooler or drier rooms, capacity is much lower.

What size dehumidifier do I need for a basement?

Calculate the moisture from leakage and sources; a damp 1,000 sq ft basement in humid summer commonly needs about 50–70 L/day of rated capacity, checked at the basement temperature.

Does dehumidifier size matter?

Yes: an undersized unit never reaches the target; an oversized one costs more but usually works, cycling more often.

How much margin should I add?

About 10–20 % on the calculated peak, or split the capacity across two or more units for redundancy.

Sources

  • ASHRAE Handbook—HVAC Systems and Equipment, Dehumidification and pressure drying equipment; Desiccant dehumidification.
  • NIST, Algorithms for psychrometric calculations.
  • ASHRAE Handbook—Fundamentals, Psychrometrics; Nonresidential cooling and heating load calculations.

About the author

Yakeclimate Engineering Team

Engineering Team

Yakeclimate technical articles are prepared by the engineering team using inputs from product development, application review, manufacturing, testing, and project support.

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Reviewed by Jordan Shao, R&D Director

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