Industrial Dehumidification

Warehouse Humidity Levels by Stored Goods, and How to Hold Them

What humidity to hold for metal parts, paper and cardboard, electronics, powders and general goods in a warehouse, how much moisture leaks in, and how to size and place dehumidifiers.

Written byYakeclimate Engineering TeamEngineering TeamReviewed by Jordan Shao, Technical Director
Warehouse racks holding machined metal parts, paper packaging and sealed hygroscopic powder bags.

Quick answer: For most warehouses, hold 45–55 % RH and keep it steady. Go lower for metal parts (below about 45 %), and use sealed dry cabinets for moisture-sensitive electronics. The humidity you need is set by what you store, while the size of the dehumidifier is set mainly by how much outdoor air leaks in through doors and gaps. Seal first, then size.

Quick answer
  • General goods and cardboard: 45–55 % RH.
  • Metal parts: 35–45 % RH, and keep surfaces above the dew point.
  • Leakage and dock doors usually add more moisture than anything stored inside.

For equipment and models, see our warehouse dehumidifiers.

Humidity targets by stored goods

Stored goodsMain riskTypical targetNotes
General logistics goodsMold, odor, label and packaging damage45–55 % RHStability matters more than a very low number
Corrugated boxes, paper, kraftMoisture uptake, loss of stacking strength, warping45–55 % RHBoard strength falls as it absorbs moisture; avoid wide daily swings
Metal parts, tooling, castingsCorrosion, flash rust35–45 % RHThe Canadian Conservation Institute gives 35–55 % RH for stable metals and advises better control above 55 % (CCI Note 9/2)
Electronics and assembliesCorrosion, condensation, moisture-sensitive components30–50 % RH for the room; dry cabinets for sensitive componentsMoisture-sensitive devices follow IPC/JEDEC J-STD-033 dry-storage rules
Food powders, sugar, hygroscopic materialsCaking, clumping, microbial growthSet by the product; often below 40–50 % RHMay need desiccant drying in a sealed zone
Wood, furniture, paper archivesSwelling, cracking, mold40–55 % RH, held steadySudden changes cause more damage than a stable value

Related: CCI Note 9/2.

These are starting points. Use the product owner's or packaging specification when one exists.

Why a "dry" warehouse still damages stock

Cold surfaces. A slab, an outside wall or a metal roof can be several degrees colder than the air. At those surfaces, RH is much higher than the sensor shows, and condensation forms when the surface falls below the air's dew point. This is why warehouses "sweat" in spring: warm, humid air arrives over a floor still cold from winter. See warehouse floor condensation in spring.

Swings. Packaging and wood absorb and release moisture with each change. A warehouse that swings from 40 % to 75 % RH every day can do more harm than one held at 60 %.

Where the moisture comes from

SourceTypical sizeWhat reduces it
Air leakage through walls, roof, gapsOften the largest, all daySealing, closing vents, avoiding negative pressure from exhaust fans
Dock doorsLarge when open in humid weatherFast doors, dock seals, vestibules, air curtains, shorter open times
Wet goods, pallets, rainVariableDrying area, covered loading
Floor and slabSeasonalVapor barrier, slab warming, dry air across the floor
People, forklifts, cleaningUsually smallBattery forklifts, dry cleaning methods

Worked example: how much water leaks in

A 20,000 m³ warehouse held at 25 °C / 50 % RH, in humid weather outside at 30 °C / 70 % RH.

  • Outdoor air moisture: about 18.8 g per kg of dry air. Indoor target: about 9.9 g/kg. Difference: 8.9 g/kg.
  • At 0.5 air changes per hour of leakage (10,000 m³/h ≈ 12,000 kg/h of air): 12,000 × 0.0089 ≈ 107 kg/h, about 2,600 L/day.
  • At 0.2 air changes per hour after sealing: about 1,000 L/day.

Sealing the building cut the dehumidifier needed by more than half before buying anything. Leakage rates vary widely; measure or estimate them for your building and ask your supplier to show the calculation. Our sizing guide explains the method.

Refrigerant or desiccant?

Warehouse conditionStart with
Heated or warm warehouse, above about 15 °C, target 45–60 % RHRefrigerant dehumidifier
Unheated in winter, 0–15 °CCompare both; a desiccant unit avoids coil icing
Cold store or anteroom, or a dew-point targetDesiccant dehumidifier
Sealed zone for powders or electronics at low RHDesiccant, often with a small refrigerant pre-cooler

Related: desiccant dehumidifier.

Getting dry air to the racks

A dehumidifier dries only the air that reaches it. In a high-bay warehouse:

  • Spread several units along the building rather than one in a corner.
  • Aim discharge along the aisles and toward cold walls and dock areas.
  • Use ducted or ceiling units where floor space is taken by racking; see our ceiling-mounted and ducted dehumidifiers.
  • Add destratification fans in tall buildings so air does not layer.
  • Leave a gap between stock and outside walls so air can move behind it.
  • Place sensors at product level in several zones, not only near the office.

RFQ checklist for a warehouse dehumidifier

  • Building size, height, construction and insulation
  • What is stored, and the target RH or dew point
  • Temperature range across the year
  • Number of dock doors, door type and typical open time
  • Known leakage paths and exhaust fans
  • Rack layout and where units can go (floor, wall, ceiling)
  • Power supply and drain points

Send these to us and we will calculate the load and propose the layout and models from our warehouse dehumidifier range.

FAQ

Frequently asked questions

What is the ideal humidity for a warehouse?

45–55 % RH for most stock, held steady. Lower for metal parts; follow the product specification for sensitive goods.

What humidity damages cardboard boxes?

Board absorbs moisture and loses stacking strength as humidity rises, and repeated swings accelerate damage. Keep storage below about 60 % RH and avoid large daily swings.

At what humidity does metal rust in storage?

Corrosion risk rises with RH and sharply when water condenses on the surface. Hold below about 45 % RH for parts and tools, and keep surfaces above the dew point.

How many dehumidifiers does a warehouse need?

It depends on leakage, door openings and the target, not on floor area alone. Calculate the moisture load, then spread enough units to reach every zone.

Should I ventilate or dehumidify a warehouse?

Ventilate when outdoor air is drier than indoor air. In humid weather, ventilation brings moisture in; seal the building and dehumidify.

Sources

  • Canadian Conservation Institute, CCI Note 9/2: Storage of metals.
  • IPC/JEDEC J-STD-033, Handling, packing, shipping and use of moisture/reflow-sensitive surface-mount devices.
  • ASHRAE Handbook—Fundamentals, Psychrometrics.

About the author

Yakeclimate Engineering Team

Engineering Team

Yakeclimate technical articles are prepared by the engineering team using inputs from product development, application review, manufacturing, testing, and project support.

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Reviewed by Jordan Shao, Technical Director

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